The air in your compressor system, like the air outside, contains a wide range of particles, aerosols, and vapours that can taint final goods and processes and damage machinery and other equipment. Compressed Air Filter serves this purpose. You may boost both the quality of your compressed air and the effectiveness of your system by installing a sophisticated filtration system. Remember that the quantity and kind of filters required will vary depending on the air quality your application or procedure necessitates.
What is a compressed filter?
Compressed Air Filter removes contaminants like dust, oil, and moisture from ambient air before it is used in a compressed form.
They play a similar role to air dryers in treating compressed air, ensuring that it is clean and safe to use and prolonging the life of your equipment.
What kinds of materials are suited for compressed air filter
Several materials can be used as the media in an Oil Filter, including paper, charcoal, foam, steel, aluminium, fibreglass, and plastic. The MERV rating, dust holding capacity, arrestance, dust spot efficiency, and minimum filtration efficiency per minute (MPPS) measure an air filter’s effectiveness.
Types of compressed air filter
You may divide compressed filters supplied by Compressed Air Filter Suppliers in India into three groups: those that coalesce, those that remove vapour, and those that filter out dry particulate. All three serve the same purpose (contaminant elimination), but they do it in distinct ways:
Coalescing filters: Using a re-entrainment barrier, water, oil, and aerosols are kept out of the air after being captured by coalescing filters. Pressure decreases can occur if these filters are replaced infrequently because of the particulate matter they capture. Coalescing filters effectively remove most pollutants, with particles as small as 0.1 microns and liquids as low as 0.01 parts per trillion.
Vapor removal filters: A mist eliminator is an inexpensive substitute for a coalescing filter. It’s not as effective at filtering as coalescing filters, but the pressure loss is much lower (about 1 psi). This permits lower pressure operation of systems, which in turn aids in reducing energy expenditures. Compressor systems utilising liquid condensate or aerosols are ideal for mist eliminators.
Dry particulate filters: Adsorption is the mechanism through which vapour removal filters function. Carbon cloth, or carbon paper, activated carbon granules, are commonly used for this purpose. After an adsorption dryer, desiccant particles usually are filtered out using a dry particulate filter exported by Compressed Air Filter Exporters in India, while gaseous lubricants are best removed using a vapour removal filter. They are also adaptable for use at the point of service. When in use, dry particulate filters are functionally equivalent to coalescing filters.
Safety precautions to be used while using the machine
- You should plan on regular upkeep. You should coordinate regular maintenance with your compressed air supplier and set up alerts to let you know when service is needed. A machine’s performance and the need for care can be tracked remotely with the help of a monitoring system.
- It’s important to double-check the compressor’s highest pressure rating. All components (pipes, hoses, and fittings) must be rated for at least as much pressure as the compressor can generate.
- Ensure that any emergency shutoffs are easily accessible. In an emergency, employees must be able to shut off the oxygen supply quickly.
- Employees should be trained on the machinery. To lessen the likelihood of workplace accidents and injuries, all employees must get training on the proper use of equipment.
- Post instructions for using the gear. Instruct all workers to read the posted instructions before operating the compressor.
- Remember to outfit yourself with the necessary safety gear. When dealing with compressed air, the proper safety equipment must be worn.
- Put tools where everyone can see them. Because of the need for regular inspection and servicing, compressors should be placed in a prominent and convenient location.
For my air compressor, what kind of filter should I get?
All uses for compressed air are not created equal. Knowing the specifics of your application is essential when choosing a filter for your compressor system, as different applications call for varying degrees of filtration. For instance, compressed air used to power processes in the pharmaceutical or food and beverage sectors will require a higher grade of compressed air than that used to power pneumatic tools or fill tyres.
You should also consider whether or not the presence of oil in the air would impair your process. An inline coalescing filter can reduce the amount of oil reaching the end use, protecting it from potential damage. To that end, think about how vital it is that your building is energy efficient. Obviously, everyone enjoys decreased electricity costs, which is why reducing energy consumption is a good goal. By eliminating particles as small as 0.01 microns, high-efficiency filters may purify the air while keeping the pressure drop to a minimum.
Considerations before buying compressed air filters
- Keep in mind the importance of quality when searching for compressed filters.
- The fewer issues with your machinery, the more money you’ll save by investing in high-quality air filters.
- There is less of a reduction in pressure with high-quality air filters. You can expect significant energy savings by doing so. Compressors use more energy since their setpoints must be raised whenever there is a pressure decrease in the system (caused by filters, dryers, extensive pipework, etc.).
- Your filters will inevitably get dirty over time. This dust is going to be an extra challenge for the pressurised air. This means the pressure drop across your filter will become higher with time.
- Poor quality air filters will become clogged more quickly. In other words, you’ll need to replace the filters more frequently. But it also implies that the pressure drop over your filter will get higher, quicker, with low-cost air filters.
We are the Leading compressed air filter Manufacturers!
Among the many compressed filter manufacturers, GTS Filters and systems are among the best Compressed Air Filter Manufacturers in India. Our compressed filter has been meticulously crafted to meet or exceed all environmental requirements. Dust, water, rust, condensation, moisture content, exhaust fumes, and oil pollutants can all be effectively removed from the air using the Filter.