Conveyor belts, maybe more than any other piece of industrial and inventory management equipment, can make workers safer and more productive. Heat Resistant Conveyor Belt, when properly designed and run, can greatly simplify the movement of completed goods, components, packing, and other items.
A conveyor belt failure, on the other hand, has the potential to disrupt production floors and warehouses by bottle necking operations, heaping up goods, harming valuable inventory, and endangering workers.
Every business strives to keep production running smoothly and to promote safe working environments. Increasing conveyor belt efficiency goes a long way toward attaining those objectives. Conveyor belt systems are expensive and stressful, so doing whatever it takes to keep them running is critical. So, find out some effective tips in this blog to boost the efficiency of your conveyor belts.
Heat Resistant Conveyor Belt – An Overview
The Heat Resistant Conveyor Belt is made of a multi-layer rubber cotton canvas that has been treated with heat resistance and then vulcanized together at a high temperature. At temperatures below 175°C, it can transport hot coal, slag, hot molds, and cement.
The structure of the belt and the temperature of the delivered materials determine the lifespan of the Heat Resistant Conveyor Belt. Like food grade conveyor belts, these belts are specifically designed for transporting large or bulky things from one location to another. Heat resistant conveyor belts, on the other hand, help in the movement of objects with temperatures greater than 60 degrees Celsius. These materials could include phosphate, or clinker, for example.
Here are different types of heat resistant conveyor belts
- Flat conveyor belts
- Roller conveyor belts
- Modular conveyor belts
- Specialty conveyor belts
- Incline or decline conveyor belts
Heat Resistant Conveyor Belts are classified as:
Heat-resistant conveyor belts are classified into two types: ordinary heat-resistant conveyor belts and strong heat-resistant conveyor belts. Ordinary heat-resistant belts feature a strength layer of polyester cotton canvas (CC56), whereas strong heat-resistant belts have an EP strength layer (specifically, it is divided into EP100 and EP150, EP200, EP250, EP300, EP350, EP400, etc.). Sinter, coke, cement clinker, and other high-temperature materials are frequently transported in the metallurgical, construction, and other industries.
According to national standards, it is classified into four heat resistance grades:
Type I: maximum test temperature of 100°C, maximum short-term operational temperature of 150°C, code T1.
Type II: maximum test temperature of 125°C, the maximum short-term operating temperature of 170°C, code T2.
Type III: It can resist a maximum test temperature of 150°C, with a maximum short-term working temperature of 200°C, code T3.
Type IV: Maximum test temperature of 175°C, maximum short-term operating temperature of 250°C, code T4
How to improve the efficiency of heat resistant conveyor belts?
All firms want to keep production running smoothly while also creating safe working conditions. Achieving those goals is considerably aided by maximizing Heat Resistant Conveyor Belt efficiency. Because stalled conveyor belt systems are costly and unpleasant, it is critical to take whatever procedures are necessary to keep them running.
Things to Consider to improve Conveyor Belts Efficiency
Proper design and maintenance are required to optimize conveyor belt efficiency and lifetime – whether it is heat resistant or food grade conveyor belt. Pre-production planning and frequent maintenance may appear inconvenient at first, but in the long term, it will help reduce production halts and downtime, resulting in more revenues and less wasted time. According to some Heat Resistant Conveyor Belt Suppliers in India, these are some factors you need to consider;
Load Handling Capacity
The size, weight, dimensions, and other characteristics of the load that your conveyor will transport can assist you to choose the proper belt material, motor, drive, and hardware for your application. Other product characteristics, such as temperature and material, can also influence the choice. To begin, understand the distinctions between conventional belting and plastic modular belting. Overall, it is a good idea to discuss design ideas with a belt expert to explore all possible belt options.
Flow Rate
Specific equipment may be required depending on how quickly and precisely you desire goods to be fed or withdrawn by the conveyor. A fast-moving conveyor belt, for example, is critical in the distribution and airport industries. Fasteners, endless splicing equipment, segmented transfer plates, and maintenance tools are likely to be required for fast-moving belts.
Analyze your Requirements
Material density, as well as hygienic and sanitation factors, must be considered when transporting food and beverage products or pharmaceutical ingredients.
Make it Routine
Most of the Heat Resistant Conveyor Belt Manufacturers in India recommend inspecting your conveyor’s parts including bearings, pulleys, and other components. Insist that your maintenance crew, whether internal or contracted out, records each inspection and the preventative measures implemented.
Keep it Clean
While this is crucial for the food, dairy, cosmetics, and pharmaceutical sectors, frequent cleaning and lubricating will improve conveyor belt efficiency in all industries. Cleaning can reduce energy consumption as well as friction and slippage, which can shorten the life of motors, rollers, and other moving elements. Investing in a clean-in-place system may be worthwhile depending on your business.
Replace Parts Before they Damage
Predictive maintenance can help you avoid catastrophic failures while still maintaining productivity. Bad parts are more prone to fail, causing production delays. However, they are frequently responsible for subpar workflow, which reduces sales and profitability. To practice predictive and preventative maintenance, keep important components on hand or, at the very least, have a conveyor belt provider on your side who can get you back up and running quickly.
Promote a Culture of Safety
Encourage your employees to report any safety concerns they have, as well as suggestions for making conveyor work easier or more productive. Adopt a zero-tolerance policy for conveyor misuse, and ensure that every employee understands how to stop the belt in an emergency.
If you also need a high-quality heat resistant conveyor belt that runs smoothly and efficiently, then buy it from Continental Belting Pvt Ltd Reach out to us and get a free quote today.
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