An Industrial Oven is a heated chamber that is used in a variety of heat treatment processes. They can operate in a range of workstation layouts and at high temperatures. These ovens come in several types to accommodate a wide range of thermal processing applications. Automobile, aerospace, oil and gas, chemical processing, food production, and electronics sectors all use industrial ovens.
These processing tools help improve the durability and strength of any material. These ovens are used for baking, drying, heating, curing, and other manufacturing processes. Heating the material helps to hasten the desired chemical process since it delivers the desired result.
Types of Industrial Ovens
Several varieties of industrial ovens with powder coating plants are available in the market. One of the prominent industrial oven manufacturers in India produces ovens for different applications. As a result, listing every single variant available is impossible, but the list below will cover some of the most prevalent sorts, introducing their fundamental design and functions.
As the name indicates, an industrial electric oven will use electricity as its major power source. This allows it to achieve high temperatures rapidly while still providing the user with a great deal of control over the interior temperatures, timings, and settings. These ovens are handy when working with metal products and flammable materials that aren’t acceptable for gas ovens.
A drying oven, as the name suggests, is intended to dry out the items placed inside it by removing excess moisture. This can be extremely useful for sterilizing medical items, heat-treating metals, and other applications. It is designed to remove any moisture from the raw material that is placed within it. These ovens go through three stages. The first phase is heat-up, which involves heating the material to the temperature required to eliminate the moisture in the material in a certain length of time. The soak stage follows, in which the material is let to soak in the heat for a certain time. Finally, the oven has a cool-down step in which heated air is expelled and replaced with colder ambient air. Drying ovens can be used for sterilization, temperature-sensitive experiment incubation, and testing.
A curing oven is intended to aid in the bonding of powders and paints to metal surfaces. They’re ideal for processes like powder coating, as well as hardening materials like plastic and rubber, and they can be powered by a variety of sources, including electricity and gas. Heat accelerates a chemical reaction during curing. This reaction occurs when raw material is heated to a certain temperature in a curing oven. Rubber, adhesives, and coatings are just a few examples of raw materials that are cured in industrial ovens.
Gas ovens use gas to run and are less expensive to use than electric ovens due to lower energy prices. They heat up rapidly and maintain high temperatures for longer than other oven types, making them excellent for prolonged heating and treatment sessions. They typically run on natural gas or propane and are well-suited for tasks like automobile part manufacturing and powder coating onto the steel.
A walk-in or batch oven is an industrial heating apparatus that is used to heat many objects at the same time at a uniform temperature. Because the batch is placed in the oven on a cart or tray, switching between product categories is simple. A batch industrial oven is a huge oven that can handle massive workloads by simultaneously heating several products. These are some of the largest industrial ovens available, and they are generally powered by electricity.
A conveyor industrial oven features an internal conveyor belt system that gradually transports products into different oven zones. A conveyor oven typically has multiple heating zones operating at different temperatures, as well as cooling zones, and these ovens are extremely versatile, working with curing, drying, forming, and other processes.
A tunnel oven is a long industrial oven having openings at both ends and a belt running through the middle. Items go from one end of the belt to the other, through the tunnel, while being heated and baked in the center. These ovens are designed to run continuously, treating batch after batch of items, making them ideal for baking and food preparation.
How to Choose an Industrial Oven?
There are various aspects to consider when selecting an industrial oven. Because it is a major investment, paying attention to details will help you get the most out of it. The manufacturing and coordination of industrial ovens involve different departments that will ensure that the choice of the oven will fulfill all company goals.
Identify your Purpose
Before looking for any type of industrial oven, you need to know what it will be used for. Narrowing down a few key details can assist you in selecting the proper type of industrial oven.
Look for the Right Size
The size of your industrial oven is normally determined by the amount of production, the number of batches, and the size of the product. If you get an oven that is too small, it will result in smaller batches, more time, and, of course, machine overload. A bigger oven, on the other hand, will wind up costing you more money since it will demand more energy and time.
Consider Temperature Requirements
When selecting an industrial oven, temperature requirements are one of the most critical factors to consider. It ensures that your industrial oven can attain the needed maximum and lowest temperatures for your production operations. Make sure that the industrial oven you select can heat up to a specified temperature and hold that temperature for a set amount of time.
Determine Airflow Pattern
It is vital to know that each oven operates differently since most industrial oven suppliers in India build them to meet different requirements. Even the materials used can have an impact on airflow, therefore think about finding the best airflow pattern.
B. S. Jagdev & Sons designs and builds high-quality industrial ovens and powder coating plants. We use cutting-edge technology machinery and equipment in our manufacturing process to ensure the highest quality of our products. Contact us today to get more information about our products.